HAMILTON SUNDSTRAND VARIABLE PITCH AIRCRAFT PROPELLER : COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST; 61-13-02
Bok Engelsk 1984
| Utgitt | Ontario : Hamilton Sundstrand , 1984
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| Opplysninger | Published March 15, 1984. Last Revision: Revision No. 18, Revision Date 31.06.04, Date Inserted 08.11.04. Last Temporary Revision; Revision No. 61-28, Issue Date May 30/02. Service Bulletin List 14SF-61-141, Issue Date Oct 31/00 In front of the binder there's a copy of the title-page glued on.. - TABLE OF CONTENTS: AIRWORTHINESS LIMITATIONS 1. General 2. Special Instructions 3. Major Propeller Inspection 4. Critical Part Inspections SAFETY ADVISORY 1. Scope 2. Significance of Material Safety Data Sheets (MSDS) and How to Obtain MSDS 3. Purpose 4. Definitions Applying to Warnings 5. Reporting Materials of Processes Not Covered RECORD OF REVISIONS RECORD OF TEMPORARY REVISIONS SERVICE BULLETIN LIST LIST OF EFFECTIVE PAGES TABLE OF CONTENTS LIST OF FIGURES LIST OF TABLES INTRODUCTION DESCRIPTION AND OPERATION 1. General 2. Description 3. Operation 4. Deicing System Operation TESTING AND FAULT ISOLATION 1. General 2. Test Setup 3. Test Requirements 4. Test Conclusion 5. Fault Isolation AUTOMATIC TEST REQUIREMENTS 1. Not Applicable DISASSEMBLY 1. General 2. General Propeller Disassembly Data 3, Initial Propeller Disassembly 4. Bulkhead and Heater Leads Group Removal 5. Propeller Blade Removal (ALL EXCEPT PROPELLER BLADE WITH CSA BLADE SEAL ASSEMBLY PN 817389-1) 6. Propeller Blade Removal (PROPELLER BLADE WITH CSA BLADE SEAL ASSEMBLY PN 817389-1) 7. Actuator Assembly Removal 8. Disassembly of the Actuator Assembly 9. Propeller Hub Group Disassembly 10. Disassembly of Bulkhead and Heater Leads Group CLEANING 1. Cleaning CHECK 1. Mandatory Blade Designation Check 2. General Check Requirements 3. Major Propeller Inspection 4. Critical Part Inspections 5. Overspeed Propellers 6. Overtorque Propellers 7. >>DCC<< Inspection After Impact 8. >>DCC<< Impact-Damaged Propellers REPAIR-GENERAL 1. General 2. General Repair 3. Specific Repairs DOME-REPAIR 1-1 1. Repair of Surface Damage DOME-REPAIR 1-2 1. Repair of Plated Surface YOKE-REPAIR 2-1 1. Repair of Surface Damage YOKE-REPAIR 2-2 1. Repair of Plated Surface YOKE-REPAIR 2-3 1. Repair of Wear Plate Holes YOKE-REPAIR 2-4 1. Removal of the Bonded Glide Ring YOKE-REPAIR 2-5 1. Removal of Damaged Electroless Nickel Plate - Yoke, PN 814841-11 ANTI-TORQUE ARM - REPAIR 3-1 1. Repair of Surface Damage ANTI-TORQUE ARM - REPAIR 3-2 1. Repair of Plated Surface BULKHEAD AND RINGS - REPAIR 4-1 1. Repair of Fiberglass BULKHEAD AND RINGS - REPAIR 4-2 1. Replacement of Aircraft Bolt BULKHEAD AND RINGS - REPAIR 4-3 1. Addition of Balance Holes BULKHEAD AND RINGS - REPAIR 4-4 1. Repair of Slip Ring Surface Finish BULKHEAD AND RINGS - REPAIR 4-5 1. Slip Ring Replacement BULKHEAD AND RINGS - REPAIR 4-6 1. Replacement of the Riveted-on/Bonded-on Nutplates BULKHEAD AND RINGS - REPAIR 4-7 1. Replacement of Identification Data BULKHEAD AND RINGS - REPAIR 4-8 1. Repair the Bulkhead Mounting Holes BULKHEAD AND RINGS - REPAIR 4-9 1. Replacement of Loose One-Piece Mounting Hole Insert BLADES - REPAIR 5-1 1. Repair of Integral Blade Heater BLADES - REPAIR 5-2 1. Replacement of Integral Blade Heater BLADES - REPAIR 5-3 1. Repair of Fiberglass BLADES - REPAIR 5-4 1. Repair of Foam BLADES - REPAIR 5-5 1. Repair of Blade Shank Surface Damage By Zone 2. Preparation for Inspection 3. Inspection Techniques 4. Damage Limits 5. Repair Process Steps 6. Repair Procedures - All Inspection Zones 7. Blade Reassembly After Inspection and Repair 8. Reporting of Inspection Results BLADES - REPAIR 5-6 1. Repair of Teflon, Friction Reduction Strip BLADES - REPAIR 5-7 1. Replacement of the Friction Reduction Strip 2. Alternate Procedures BLADES - REPAIR 5-8 1. Repair of Erosion Coating BLADES - REPAIR 5-9 1. Repair of Inner Bearing Race BLADES - REPAIR 5-10 1. Replacement of Inner Bearing Race BLADES - REPAIR 5-11 1. Replacement of the Blade Pin BLADES - REPAIR 5-12 1. Replacement of Sleeve Bushing BLADES - REPAIR 5-13 1. Replacement of the Nickel Blade Sheath BLADES - REPAIR 5-14 1. Replacement of Erosion Sheath (Neoprene) BLADES - REPAIR 5-15 1. Replacement of Erosion Film BLADES - REPAIR 5-16 1. Replacement of Heater Lead for Integral Blade Heater BLADES - REPAIR 5-17 1. Static Balance 2. Electronic Balance BLADES - REPAIR 5-18 1. Replacement of Decal with Blade Decal SK8159-1 2. Replacement of Decal with Blade Decal SK8159-2 BLADES - REPAIR 5-19 1. Replacement of the Blade Bore Plug BLADES - REPAIR 5-20 1. Replacement of the External Bonded Blade Heater BLADES - REPAIR 5-21 1. Replacement of the External Bonded Blade Heater BLADES - REPAIR 5-22 1. Removal of the Lead Wool BLADES - REPAIR 5-23 1. Protection of the Blade Shank Leading Edge BLADES - REPAIR 5-24 1. Repair of Blade Bearing BLADES - REPAIR 5-25 1. Replacement of the Blade Shank Collar BLADES - REPAIR 5-26 1. Repair of the Blade Shank Setscrew Hole BLADES - REPAIR 5-27 1. Repair of the Tab Ending BLADES - REPAIR 5-28 1. >>DCC<< Taper Bore Final Clearing Repair BLADES - REPAIR 5-29 1. Fiberglass Repair of Blade Tip Cracks BLADES - REPAIR 5-30 1. Inspection of the Blade Taper Bore 2. Damage Limits 3. Repair Process Steps 4. Taper Bore Inspection Zone Repair Procedures 5. Blade Reassembly After Inspection and Repair 6. Reporting of Inspection Results PROPELLER BLADE INSPECTION REPORTING FORM BLADES - REPAIR 5-31 1. Enhanced Blade Shank Erosion Protection BLADES - REPAIR 5-32 1. Repair of Fiberglass Cuff SPINNER - REPAIR 6-1 1. Repair of Surface Damage SPINNER - REPAIR 6-2 1. Repair of Scratches, Gouges, and Dents SPINNER - REPAIR 6-3 1. Replacement of Spinner Bulkhead Rivets SPINNER - REPAIR 6-4 1. Spinner Mounting Hole Repair Using Washer SPINNER - REPAIR 6-5 1. Spinner Mounting Hole Repair Using Reinforcing Strip SPINNER - REPAIR 6-6 1. Spinner Skin Crack Repair SPINNER - REPAIR 6-7 1. Torn Corner Repair SPINNER - REPAIR 6-8 1. Replacement of the Spinner Mounting Hardware SPINNER - REPAIR 6-9 1. Replacement of Identification Data HUB - REPAIR 7-1 1. Repair of External Surface Damage 2. Repair of Internal Surface Damage HUB - REPAIR 7-2 1. Repair of Bearing Race Seats HUB - REPAIR 7-3 1. Repair of Hub Arm Bores HUB - REPAIR 7-4 1. Repair of Rear Mounting Surface HUB - REPAIR 7-5 1. Removal of Mounting Bolts and Torque Plate 2. Assembly of Mounting Bolts and Torque Plate HUB - REPAIR 7-6 1. Resealing Mounting Bolts HUB - REPAIR 7-7 1. Removal of Bonded Glide Ring HUB - REPAIR 7-8 1. Repair of Hub Arm Face HUB - REPAIR 7-9 1. Twinsert Repair HUB - REPAIR 7-10 1. Shot Peening of Internal Surfaces HUB - REPAIR 7-11 1. Repair of Front Bore Surface HUB - REPAIR 7-12 1. Repair of the Glide Ring Groove HUB - REPAIR 7-13 1. Corrosion Protection of the Dowel Pin Holes PITCHLOCK VALVE AND SCREW ASSEMBLY - REPAIR 8-1 1. Replacement of Parts PITCHLOCK VALVE AND SCREW ASSEMBLY - REPAIR 8-2 1. Rework the Feather Stop Tang OIL TRANSFER TUBE AND RETAINER -REPAIR 9-1 1. Replacement of Parts OIL TRANSFER TUBE AND RETAINER -REPAIR 9-2 1. Bonding of the Transfer Tube Drive Pin BLADE RETAINING RING - REPAIR 10-1 1. Repair of Teflon Coating BLADE RETAINING RING - REPAIR 10-2 1. Repair of the Retaining Ring Insulator Block ASSEMBLY 1. Material and Special Tools 2. General Assembly Data 3. Pre-assembly of Bulkhead and Heater Leads Group 4. Pre-assembly of Aircraft Propeller Hub 5. Pre-assembly of Actuator Assembly 6. Actuator Assembly Oil Test 7. Pre-assembly of Propeller Blade and Pin Group 8. Final Propeller Assembly Instructions 9. Testing After Assembly 10. Propeller Balance 11. Preparation for Shipment or Storage 12. Storage Instructions FITS AND CLEARANCES 1. Fits and Clearances 2. Torque Requirements SPECIAL TOOLS, FIXTURES, AND TEST EQUIPMENT 1. General 2. Use of the N.A.C.A. Type Universal Propeller Protractor ILLUSTRATED PARTS LIST 1. Introduction 2. Numerical Index 3. Detailed Parts List 4. Configuration Change Summary
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